Cyberboy v1.0 - another raspberry pi cyberdeck
Description
## Summary A **custom-built handheld cyberdeck** designed for portability. It features: - A **compact case**. - A **4.3-inch touchscreen**. - A **powerful Raspberry Pi 5** with the cooler addon for better performance. - A **Linux-based OS tailored for mobile use** (like Plasma Mobile), though any OS compatible with the Pi can be used. --- ### Parts List - **Raspberry Pi 5** with the cooler addon. - **4.3in 800x480 DSI Touchscreen**: [AliExpress Link](https://www.aliexpress.com/item/1005005326147267.html) - **Waveshare 3s UPS**: [Waveshare Link](https://www.waveshare.com/ups-module-3s.htm?sku=25603) [AliExpress Link](https://www.aliexpress.com/item/1005005069821646.html) - **Rii Bluetooth Keyboard with Backlight**: [AliExpress Link](https://www.aliexpress.com/item/1005004467913924.html) - **180°/U-Shaped USB-C Adapter** for routing the USB power cable between the Raspberry Pi and the display (used a glowing one with the case removed): [AliExpress Link](https://www.aliexpress.com/item/1005005871271561.html) - **Rubber Pads** for the corners (you have to cut and round the corners of 4x 39mm x 20mm strips): [AliExpress Link](https://www.aliexpress.com/item/1005002291343151.html) - **8x 4mm x 1.5mm Magnets** (for the USB and HDMI ports/covers): [AliExpress Link](https://www.aliexpress.com/item/1005002849121641.html) - ** 3x 18650 batteries ** - **16x Threaded Inserts (M2)**: Used 3.2mm x 2mm inserts. - **16x Short Flat Head M2 Screws**: something like 3-4mm long. - **4x Female to Female Jumper Cables** for the I2C connection that allows the raspberry to check the battery status. --- ### Disclaimer This is a **first iteration**, and some improvements should be made: - Use **bigger/stronger magnets** on the USB port because i found it too easy to remove (i'll work on a mod that can be printed and glued on the existing design to add an extra magnet or something). - Maybe switch to a keyboard that connects directly to the Raspberry Pi via **USB, I2C, or similar** (with a form factor similar to the Rii keyboard). For now, make sure to **connect the keyboard to the Pi before sealing it in the case**. In the future, I’ll add the code to **check the battery status**. **plasma mobile rpi.txt** contains the steps to install plasma, if you get a error, let me know. --- ### Build Guide Follow these steps, using the photos provided, to assemble your cyberdeck. --- #### Preparation 1. **Start by adding the threaded inserts** to their designated positions before assembling anything else. --- #### Step 1: Attach the Raspberry Pi to the Display - Connect the Raspberry Pi to the display. - Route the ribbon cable between them (under the Pi). This will cover the Ethernet port, which isn’t needed for this build. - Use tape to hold the ribbon cable in place if necessary. --- #### Step 2: Secure the UPS Module - Screw the UPS to the holder using its own screws and risers. - Tighten just enough to hold it securely without damaging the parts. - Remove the case from the USB-C U adapter, and use it to route the USB-C power between the Raspberry Pi and the display. - It will be a tight fit, and the USB-C adapter might bend slightly. - **Also connect the I2C between the Raspberry Pi and the UPS using 5V.** --- #### Step 3: Sandwich Components Together - Place the screen and keyboard between the holder and the front shell. - This will hold everything in place. --- #### Step 4: Attach the Back Shell Temporarily - Screw the back shell to the tips of the UPS risers to hold the assembly together temporarily. --- #### Steps 5, 6, and 7: Final Assembly - Glue the case parts to the shell (leave the back plate to the end), ensuring proper alignment (you'll have to remove the screws on the sides). - Screw all corners again. - Add the magnets to their slots in the case and covers. --- #### Adding Rubber Corners - Use the included **PDF template** to cut the rubber corners to size. - Attach the rubber corners to their designated spots. --- #### Final Touches 1. Open the case and add the power input and switch. - Connect them to the UPS and ensure they’re positioned correctly. - Label cables and ports beforehand if needed for easier assembly. 2. Close the case and secure it. 3. Use the small hole on the side to charge the keyboard. - The keyboard can stay on, as it will go to sleep when not in use. --- ### Printing Notes - Most parts don’t need supports, except for: - Holes for the keyboard, USB port, power, and charger. - Rotate **Case_mid_back**, **internal_holder**, and **shell_back** on the print bed as well. - The magnet side should also be on the bed for the covers and the usb one will need some supports at the bottom (you'll see why) --- You’re done! Enjoy your new handheld cyberdeck.
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