Solenoid motor
Description
This Is A Functional Model Of Solenoid Engine. I Already Made One And For Now It Is Working Fine. I Am Sharing My Solidworks 2014 Files So If You Want You Can Adjust The Model As You See Fit. The Following Hardware Will Be Needed To Assemble The Motor: 6Mm Balls For The Flywheel ( Not Necessary, Motor Should Work Without Them ) Coil Wire ( I Used 1Mm Wire ) 2X 8X40 Metal Rod 2X Rectifier Diode 1X Capacitor 1000U/25V 2X Micro Roller Switch - You Can Find It On Ebay : 10Pcs Kw12-3 Micro Roller Lever Arm Normally Open Close Limit Switch Assembly Instructions : 1. Print All Necessary Parts. 2X Conecting_Rod 2X Piston_Onnecting_Rod 2X Coil_Holder1 2X Coil_Holder2 1X Commutator 2X Piston_Holder 1X Conecting_Rod_Top 2X Wall 1X Crankshaft 1X Ignition_Wheel 1X Flywheel ( I Suggest Using 30% Honeycomb Infill , Supports Only If The Are Needed ) 2. Glue Together Coil Holder1 And Coil Holder2 Parts With Acetone. Then You Will Need To Wound Coils On Them. 3. Connect The Metal Rod With Piston_Holders ( I Drilled 2.5 Mm Hole To The Pistons And Used Piece Of 2.5Mm Welding Wire As A Cotter Pins, But Making A Thread On The End Of The Rods Will Works As Well I Think. If Someone Find Better Way How To Attach Piston To The Piston Holder Feel Free To Let Me Know ) 4. Connect Piston_Rods With Piston Holders And The Crankshaft. Everything Should Move Freely So Before You Do That Use Some Sandpaper And Finish The Parts. 5. Attach Both Coil On The Top_Conecting_Rod, Insert The Pistons To The Holes In Coil Holders (Assembled With Crankshaft And Piston Rods ). 6. Then You Can Put Everything Together ( Walls To Each Side, Crankshaft Should Fit Trough The Holes ) 7. Glue On The Flywheel To Crankshaft And Commutator To The Opposite Wall ( Insert The Metal Balls To Flywheel Before Attaching It If You Have Them ) 8. Insert Switches To The Commutator And Attach Ignition_Wheel. The You Need To Solder Everything Down. Don`T Forget To Connect Diodes To The Coils. (I Will Add The Electric Scheme Later ) 9. Then You Must Find The Right Spot For Ignitions By Turning The Ignition_Wheel. ( This Is The Hardest Part. I Had To Print Many Of These Ignition_Wheels To Get It Working Right ). 10. All Done. If All Is Properly Connected Motor Should Run. I Needed At Least 15V (3A) To Get It Running. Good Luck ! :) I Welcome Any Suggestions How To Make This Model Better So Feel Free To Email Me ,Send Pm Or Leave A Comment. Thanks!
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