Zero Play Guide Bars for table saw miter slot
Description
The Zero Play Guide Bar System Is A Huge Benefit For Anyone Making And Using Jigs In A Climate Where Conventional Wood Guide Bars Will Expand And Contract. I Will Use This With My Table Saw Miter Slot But You May Find It Useful With Your Band Saw Or Router Table. Microjig Has Devised A Nice Solution Https://Www.Microjig.Com/Products/Zeroplay I Relied Upon The Users Manual To Inform My Design And Hardware Choices. Https://S3-Us-West-2.Amazonaws.Com/Microjig-Ecommerce-Staging/Uploads/Resources/Files/Zeroplay-User-Manual.Pdf This Current Model Has Adjustability To Fit Slots From 0.688-0.774In (17.5-19.7Mm) ***Stl Units Are In Inches*** Each Guide Piece Is 8.94" (227Mm) Long. One Guide Set Will Fit Diagonally On A 200Mm X 200Mm Build Plate. There Are Two Configurations For This Design. One Uses Heat-Set Inserts, One Uses A Little Bit Longer Fasteners Into Low-Profile Hex Nuts. Bom --- For Assembling The Bars For ***Heat-Set Insert Configuration*** --- 2 - Top_V2_In.Stl Prints 2 - Base_In.Stl Print 12 - 8-32 Thread Size, 0.185" Installed Length Heat-Set Inserts For Plastics (Mcmaster: Https://Www.Mcmaster.Com/#93365A140/=1C5Hk4F) 6 - 8-32 Thread 3/16" Long Button Head Hex Drive Screws (Mcmaster Https://Www.Mcmaster.Com/#91306A264/=1C5Hkqt) --- For Assembling The Bars For ***Hex Nut Configuration*** --- 2 - Top_V2_Nuts_In.Stl Prints 2 - Base_Nuts_In.Stl Print 12 - 8-32 Thread Size Narrow Hex Nut (Https://Www.Mcmaster.Com/#90760A009/=1Ccrera) 6 - 8-32 Thread 1/4" Long Button Head Hex Drive Screw (Https://Www.Mcmaster.Com/#91255A190/=1Ccrmoc) --- For Assembling The Metric Bars For ***Heat-Set Insert Configuration*** --- 12 - M4 Heat Set Inserts (Https://Www.Mcmaster.Com/#94180A351/=1Cjbptu) 6 - M4 X 0.7Mm Thread - 5Mm Long Button Head Hex Drive Screws (Https://Www.Mcmaster.Com/#91239A136/=1Cjbqk5) 2 - Base_Metric_Mm.Stl (Stl Units In Millimeters) 2 - Top_V2_Metric_Mm.Stl (Stl Units In Millimeters) --- For Attaching The Bars To Your Specific Jig --- 6 - 8-32 Thread 1/2" Long* Pan Head Screw (Mcmaster Https://Www.Mcmaster.Com/#91735A194/=1C5Hman) 6 - #10 Flat Washer (Mcmaster Https://Www.Mcmaster.Com/#92141A011/=1C5Hmtj) To Adjust, You Will Need A 3/32" Allen Wrench Follow The User Guide (Linked Above) For The Setup/Installation. I Did Not Create A Stop Piece For Setup, As You Can Easily Use A Clamp And Scrap Materials To The Same Effect. After Printed Parts Were Removed From Printer, I Used Some Sandpaper To Touch-Up The Long Faces Of My Prints (There Was A Little Deformation Around The Knit Line). I Also Suggest That You Flatten The Bottom Face After Installing The Inserts As Material Will Swell Around The Holes On The Underside. *This Length With Change Depending On How Thick The Base Plate Of Your Jig Is Or How Deep You'Re Counterboring Into That Material.
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